Resin Casting a Success

I started today of with some great news. The casting of the new Projet 1200 resin was a success! I was told that there was minimal porosity as well as cleaning on the casting and it was a huge improvement compared to the previous Projet 1200 resin (green in colour). I am not certain if it was due to the new resin or the R&R investment powder or maybe even a combination between the two. I plan on contacting Rapid Print 3D and asking for more Resins so that I am able to further my investigations on casting this resin.

Investing the new Projet 1200 resin

Having received the R&R investment powder I couldn't wait to see what the outcome would be with the new Projet 1200 resin....Surprisingly enough the process is very similar to our  normal lost wax casting except for the resin needing to be dipped into a special solution before being invested. The piece is invested and ready to go into the kiln..... if the casting goes well there might be a 3D printer purchase in the near future. crossing fingers!

R&R Plasticast Investment

After a very long wait, my R&R Plasticast investment has just arrived! after paying almost  This very expensive investment powder is said to work the best when investing and casting printable resins.

Prong Stone Settings

So when it comes to setting stones/ creating settings you need to be very careful....reason being is all the stones on Rhino are "calibrated'' and are exactly the same size....where in the real world they aren't always the same sizes....The guidelines for settings are;

Stones must be placed a minimum of 0.2mm away from each other

The claw diameter for setting stones are a minimum of 0.5mm thick with a minimum height of 0.7mm (in my previous post I discussed the volume of metal and how if there is enough volume it will be a successful print/cast... this is another one of those examples)

How thin is to thin?

When designing and manufacturing using CAD/CAM technology there are certain limitations you have to adhere to. One major limitation being metal thicknesses. The minimum metal thickness for you to have a successful print/ cast is ;

Wire work : 0.6mm
Metal Thickness : 0.55mm (although it is not always successful)

However everything is dependent on volume due to casting and the metal being able to flow...

Example:

Even though the image above has a metal thickness of 0.3mm at the top; it will still be a successful print/cast due to the article having volume....

Ring Sizes

When inserting a ring size onto Rhino, you always add 0.3mm to the inner diameter of the shank. This is due to slight shrinkage caused through the printing and casting process.

for example if the ring size is a ''M'' size (Diameter of which being 16.70mm) I would then add 0.3mm to that making the ring size 17mm on Rhino

Ladies Shank Guidlines

To create a Ladies Shank that is going to house a setting of any sort, you need to remember 3 things, all involving metal thicknesses. The bottom of the ring must be a minimum of 1.5mm, the side of the ring must be at least 1.8mm and the top of the ring must have a minimum height of 2mm.

Sticking to the Guidlines

So I am finally back home after spending a good few months in Johannesburg where I have been trying to improve my skills using CAD to design and manufacture jewellery. Before I left to do this course I was under the impression that there was a specific recipe/ method in creating jewellery using CAD , but what I learnt was that there are various ways of doing things to get the same result, all you have to do is stick to the basic guidelines for manufacturing. The next few posts are just some of the guidelines you have to adhere to in order to get a good print.

Solidscape part 2

After a very very long wait....My print is finally done! but the process isn't quiet.... once the print is done, you have to take the build plate out of the very sensitive machine and heat it up to exactly 110 degrees before you are able to scrape it off. However the pieces still look like blue and purple blobs....in order for you to remove the supports of the pieces without damaging them, you then put them into a mineral oil and methylated spirit mix and leave on the hot plate to dissolve the supports. Problem with this step is all your hard work could literally disappear right in front of your eyes if you leave it in for too long as if the mix is hot enough it could dissolve your entire print. It was my first time ever experiencing a 3D printer in this case it happened to be a Solidscape... and I was astonished at the amount of steps there was to get one print done. This experience made me like the Roland cutter a lot more than I initially did. I hope the other 3D Printers are better....

 

The  Printing bed being heated so that we can remove the pieces

The supports for my piece being dissolved in the mix

My ring after the lengthy process

 

Trying to Print : Solidscape

So with time almost running out for me being at Design@50 I decided to play a little, I am on the verge of printing one of the rings that I designed towards Mercedes Benz Fashion week. The 3D printer I will be using first is called Solidscape. This Printer prints a blob of supports intertwined into the piece being printed, which is perfect for jobs that have a lot of  'floating' detail etc....

Above is an image of the Ring I will be printing

 

Solidscape 3D printing machine

Solidscape busy at work

Inene Roland Cut : Complete

Very pleased to see that the Roland cut out the prototypes perfectly, time to cut them off the base, clean them up and show the clients.

 

 

 

 

Inene Product Developmet - Cutting on the Roland

So I am going to prototype the products for Inene but I m trying to work as smart as I possibly could due to printing being expensive especially if there is no definite order.....I learnt about a resin mix called F16. this allows you to cut out your piece and vulcanize it straight without having to cast it in a metal. I have decided to use the Roland Jwx 10 machine to do this job as it is quick and inexpensive compared to the other machines.

 

What I found really cool about this machine in particular, is that it is set up to do a flip cut;what this basically means is you are able to have detail on both ends of the product provided that there are no undercuts.